The Rise & Fall of the Tuna Industry

IN SAN DIEGO

Written & edited by: Arnold Fernandes

The Tuna Industry in San Diego was started by the Chinese and Japanese in the early 1890s and then was dominated by the Portuguese and Italians in the early 1920's and up until the late 1980's

A tribute to the Iron Men on Wooden Ships and in memory of my father,

CAPTAIN JOAQUIN FERNANDES

1897 -1946


In Memory of my brother

Captain Clarence J. Fernandes

October 2, 1922 - May 1, 1994


In Memory of my friend Edmund A. Gann

October 10, 1923 - February 5, 2010


Fisherman's Memorial Point Loma, California

This web site is dedicated to all my friends in the Tuna Industry present and past

"May you always have a following sea and the wind at your back"

(Bluefin Tuna)

)

From the East Coast to the West Coast

Many of the San Diego Fishermen started out on the East Coast and ended up in San Diego, California

to escape the ruthless storms and bitter cold of the North Atlantic Ocean.

My father came to the East Coast from Portugal and started out as a doryman on the Gloucester Schooners

fishing off of the Grand Banks in the North Atlantic.



SAN DIEGO, CALIFORNIA

(Yellowfin Tuna)

From the early thirties and up until the late seventies San Diego was known as the Tuna Capital of the World. over 40,000 people were employed directly or indirectly by the Tuna Industry. Tuna was being served in over 80% of all American households. Large companies like, Van Camp Seafood Co., Starkist Foods, Westgate California, Bumble Bee Seafood, Pan Pacific, and a host of other small canners processed Tuna in San Diego and up and down the West Coast. The Tuna Industry in San Diego was ranked third only to the Navy and Aircraft Industry bringing in over $30,000,000.00 a year to the San Diego economy. This isn't much by todays standards, but in those days it was a lot of money and a great boast to the City of San Diego's economy.


WWII & the Tuna Industry

During World War Two most of the U.S. Ships in the San Diego Tuna Fleet were taken over by the US Navy and used as "Yippy Boats" to shuttle food, troops, and supplies to our armed forces in the South Pacific.

Saturday June 28, 2008 on the San Diego waterfront a Memorial was dedicated to the Tuna Fleet Service World War II . honoring the men and boats that served.

August Felando (American Tuna Boat Association__________Michael Bixler (Port Commissioner)

at the Memorial Dedication June 28, 2008

San Diego, California waterfront


In 1940 just before the war broke out my father sold his boat the "Santa Ines" to the Hawaiian Pineapple & Tuna Co. and it was fishing just outside of Pearl Harbor when the Japanese attacked.

The Santa Ines was one of the first fishing vessels to be commandeered by the Navy to help our badly damaged fleet in the South Pacific.

 

 

 

M.V. Santa Ines, Owned and operated by Captain Joaquim Fernandes

The Santa Ines survived the war and was returned to San Diego to be auctioned off to the highest bidder. Mr. brother and I went down to the San Diego Naval Shipyard in hopes of buying it back but the boat was in such bad shape we passed it up and it was sold to an unknown bidder and eventually ended up fishing out of Mexico.

Before the war most of the Tuna Clippers in San Diego and San Pedro were independent ventures, owned and operated by one or more individuals. My father had his vessel the "Santa Ines" built in 1936 at San Diego Marine Construction ship yard, a San Diego shipyard now known as Southwest Marine. The Santa Ines cost around $90,000.00 to build. Todays super seiners would cost over $10,000,000.00.

Santa Ines Launching November, 1936

I made my first fishing trip on the Santa Ines when I was 13 years old, in those days fishing was done by hook, line and live bait. The average vessel's capacity was about 100 ton, a 200 ton boat was considered a large Tuna Clipper. Today the average Tuna Seiner's capacity is from 1200 tons to 2000 tons. A 1200 Seiner is 224' long, 42' beam, 18' draft, speed 18 knots, fuel capacity 250,000 gals diesel, range 3,600 nautical miles, crew 21 including helicopter pilot, nylon net approximately 5,280 ft.

M.V. American Queen

Bait Boats

M.V. Santa Ines

water color by : Arnold Fernandes

On the old bait boats we used live sardines or anchovies as chum and fished from steel racks hung over the stern and port rail, so between fighting the weather, and sharks we pulled the tuna in one by one until we reached our load capacity which would take from ten days to two months or more depending on how the fish were biting. After the vessel was loaded and the fish refrigerated in the holds we would head for home to offload at the cannery, get paid, make necessary repairs to the vessel, put on provisions and fuel for the next trip, kiss the family good-bye and head out to sea again. Most of the fishing in those days was done from the coast of Mexico, Ecuador, Costa Rica, and the Gallapogos Islands

Fishing in the Racks

"Iron Men on Wooden Ships"

After WWII many large Corporations came into the picture and began buying up most of the main canneries in California and all the way to Washington State. Van Camp Sea Foods was bought by Ralston Purina, Starkist Foods was taken by S.J. Heinz, Bumble Bee Sea Foods by Castle and Cooke the Dole Pineapple people from Hawaii, and Pan Pacific by California Home Brands, better known as "CHB". So this was the beginning of the end of the independent boat owner. I eventually ended up working for Ralston Purina and then Later Castle & Cooke, ( Bumble Bee Sea Foods). The big corporations made deals that the independent boat owner couldn't refuse so they ended up as partners with of course the canners holding the controlling interest.

Blue Fin Tuna


Foreign Competition

Then came the foreign completion, Japan began shipping thousands of tons of Frozen Tuna to the United States duty free to be processed by our canners because our aging boats couldn't produce enough Tuna to meet the increasing demand in the US. So the San Diego fishermen began to look for more efficient methods of catching tuna in order to compete with the foreign trade. They began building large super seiners that could travel over three thousand miles without refueling, they switched to nylon nets using the latest technology in order to compete with the foreign trade. This looked like the answer to the San Diego Fishermen's prayers, and it was, but unfortunately not the end of their problems.


PORPOISE FISHING

The Eastern Tropical Pacific is only place in the world where tuna is caught associated with porpoise(dolphin)porpoise and tuna travel together. So fishing for tuna associated with porpoise became the west coast tuna fishermen's biggest challenge. "How to catch the tuna with a net without harming the porpoise." so with a lot of help from the National Marine Fisheries Service, working together with the San Diego and San Pedro fishermen, they came up with a improved net and new back down procedures that could release the porpoise from the net and still retain the tuna. A lot of credit goes to Captain Harold Medina who came up with what is now known as the "Medina Panel" small mesh at the end of the net that keeps the porpoise from getting entangled so they can swim out of the net. The porpoise are forced to the end of the net by what is known as the "Back down Procedure". This procedure became standard among our west coast fishermen saving thousands of porpoise and lowering the mortality rate to almost zero.

 

Yellow Fin Tuna

Captain Harold Medina, Tuna Fishing Pioneer and Inventor of the Medina Panel

M.V. Kerri M

(Owner and Captain, Harold Medina)

 


 

Sketch showing back down proceedure to save porpoise



PURSE SEINING with PORPOISE

My son Jim in Chase Boat

In purse seining associated with porpoise a school of Porpoise is herded like a herd of cattle by the chase boats, (small outboard motor speedboats), after the porpoise are encircled together with the tuna the net is closed at the bottom by the purse cable and rings, the tuna a brought aboard the vessel for immediate freezing and storage. One set could net anywhere from ten ton to one hundred ton. This became a much more productive method of catching tuna than bait fishing. Production increased dramatically but unfortunately so did the porpoise mortality which brought about a great uproar form the environmental groups and the National Marine Fisheries Service in the United States. In 1972 the Mammal Protection Act was passed. So in conjunction with the National Marine Fisheries Service the US fishermen started a research and development program to implement new procedures and new equipment, including new advanced nets to lower the porpoise mortality rate. Within two years with the new back down procedure and the new Medina panels in their nets the San Diego and San Pedro fisherman brought the porpoise mortality rate down to almost "0". The US fisherman have always been concerned with saving the porpoise, sometimes at the risk of their own lives. Many times crew members will jump into the net to help a porpoise in trouble out of the net. A good friend of mine saw his son killed by a shark in the net while he was helping to release a porpoise in trouble. It is not uncommon for sharks to be in the net mixed with the tuna.

 

Shark

 

So eventually due to over regulation, rising costs, environmental pressure and a host of other problems all of the big corporations decided to close the canneries on the west coast sell the fleets to foreign interests and move on. Today the battle still goes on to keep embargoes on Tuna caught associated with dolphin or porpoise.

The US fishermen had the porpoise problem solved, but now only God knows how many dolphin are being killed by foreign fishermen who lack the knowledge and expertise of the US fishermen to save the porpoise. Our own government and the well meaning environmentalist defeated their own purpose by forcing our fleets to go foreign. Now there is very little, if any tuna processed on the west coast or in the United States. All the big canneries have closed or sold out . Fish is being packed in Mexico, Australia, Samoa, Puerto Rico, Thailand, Japan, Canada, Spain and many other countries throughout the world, and you can sure tell the difference in the quality of the pack you buy in the super markets today.

 

I highly recommend the reading of a new book "THE TUNA/PORPOISE CONTROVERSY"

by: August Felando and Captain Harold Medina

"HOW TUNA FISHERMEN WERE CAUGHT IN THE GOVERNMENT'S NET AND FOUGHT TO SURVIVE"

 


AIRCRAFT AND THE TUNA FLEET

Dedicated to the Tuna Fleet Pilots

Thanks to Helicopter pilot "Tillman Jeffrey" for the inspiration

Tillman Jeffrey landing on the deck of the Odette Theresa

Hughes 500c

Hughes 500c

Brailing Tuna aboard seiner

Photo courtesy of Tillman Jeffrey

Helicopter Pilot

"A helicopter is an assembly of forty thousand loose pieces, flyng more or less in formation"

In the early days of bait fishing single engine aircraft with pontoons were used for spotting fish.

Luscomb aircraft owned by Captain George Soars in the early 40's and flown off of the Liberator

The aircraft had pontoons and was carried on top of the canopy

George removed the pontoons and used the aircraft for personal use.

George later became President of Cambell Industries in San Diego.

 

 

FROM SHIP TO SHORE

PREPARING TUNA FOR YOUR TABLE

 

Unloading

When the tuna clipper returns to its home port, it heads straight for the cannery where large buckets are lowered into the refrigerated wells, the tuna is transferred to large bins for weighing on the scales. Then the tuna is stored in a large freezer waiting to be processed.

Thawing

Fresh water is gently sprayed over the fish. It takes about five hours to thaw a bin of fish, depending on their size.

Evisceration

The tuna's internal organ are removed and sent by conveyor belt to the fish oil separation department or rendering plant.

Cooking

The cleaned tuna are placed together in large pans, according to size. The pans are put on racks and ready for cooking. The fish are cooked under steam pressure. The length of cooking time varies according to the size of the tuna.

Cooling

After cooking, the fish are cooled in a temperature-controlled cooling room. This process is used to maintain the natural juices and flavor of the tuna.

Cleaning

After cooling, the racks of fish are sent to the packing room, where the head, tail, and skin are removed. This is called pre-skinning. Then skilled workers (cleaners) separate the bones and red meat from the tender light or white meat. This light or white meat is then sent to the packing machines. The parts of the fish which are not canned are processed into fish oil or fish meal, primarily used as animal feed.

Packing

The packing machines place the light or white meat tuna into cans, carefully measuring the amount of tuna placed into each can. They handle up to 500 cans per minute. Soybean oil, or distilled water with a special broth is added to enhance the flavor of the tuna. The cans are then vacuum sealed.

Retort
The sealed cans are put in a retort, where the tuna is cooked again under high steam pressure, this assures that any bacteria in the can is eliminated. After retorting, the cans are cooled overnight, and then taken to the labeling and packing machines, where they will be cased, taken to the Warehouse ready for shipping.

Most of the tuna processing today is done by foreign canners and distributed throughout the world including the United States.


Favorite Links

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Fisherman's Memorial, Gloucester, Massachusetts

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A great tribute to the Portuguese heritage and community

Portuguese web site by: Jose Mauricio Lomelino Alves

click on Portuguese flag to visit site


 

Arnold's Hobbies

Ship Modeling, Oil painting, Photography and Computer

Models by: Arnold Fernandes

British WWI Sopwith Camel

All of the boats below were built from scratch except the Paramont and Titanic

Martinac 1200 Ton Super Seiner -------340 Ton Tuna Clipper---Paramount----------90 Ton Santa Ines------------


PAINTINGS

BY: Arnold Fernandes

My thanks to Bill Blackman,artist and teacher for teaching me the art of painting Seascapes at the Pallett & Easle in Oceanside, Ca.

 


The SUN BEAUTY'S LAST VOYAGE

A true story
Written & edited by: Arnold Fernandes


It was a sunny morning in June 1948 when we left San Diego with a crew of ten headed for the eastern tropical pacific in search of tuna.
After spending a few days in the shipyard at San Diego Marine Construction in San Diego the Sun Beauty looked like a yacht with its new white paint job.
The tuna clipper " Sun Beauty" was about 100 feet long and she carried about 100 ton of tuna packed in ice and brine.
The weather was fair heading out of San Diego for the first few hours as we headed down the coast toward Mexico. During the late afternoon the seas began to build up due to a chubasco brewing off of Cabo San Lucas, but not bad enough to cause any concern.
At midnight I was awakened by a crew member to take my watch at the helm. All went well during my four hour watch, with no indication of any problems.
At 4: AM I was relieved of my watch by another crew member; I headed for the galley for a quick cup of coffee before hitting the sack.
As I started falling asleep I felt the ship starting to roll a little more than before but not enough to be alarmed. At about five AM I felt my feet going up in the air and my head wedged against the starboard side of my bunk. I knew then we were in trouble. I reached down to the bunk below me where "Red" the navigator was sleeping and shook him saying "Red let's get the hell out of here the ships going over and she's not coming back".
As I looked out at the open door I saw the water coming over the starboard rail and into the cabin. Red and I managed to get out of the cabin onto the deck where most of the crew was climbing over the rail ready to abandon ship.
My brother Clarence Fernandes, the skipper, was already on deck telling the crew to stay calm and telling them not to jump as we would probably never find them in the water. I ran around the deck with my knife cutting anything loose that would float so that passing ships might see the debris and the crew would have something to hold on to if they ended up in the ocean.
Then I went up to the pilot house to try turning the rudder hard over in hopes of righting the ship, but she was too far gone and would not respond.
We lost our speedboat and small skiff when the ship rolled over, but as the ship filled with water it righted itself giving us a few minutes to launch the large net tender skiff. We had to launch the skiff by brute force as all the booms and equipment failed.
The Sun Beauty was on its starboard side and moving in a slow circle as she filled up with water. My brother Clarence held on to the bow line as the crew boarded the skiff, telling them to stand by astern, until we were able to board.
As the ship filled with water the engine room flooded, we lost all power and the Sun Beauty began to sink, bow first.
For some unknown reason I picked up a bottle of Seagram's VO and a can of asparagus that was rolling around on the deck. Little did I know then that this can of asparagus would be instrumental in saving our lives?
When the crew was safe and accounted for, I threw the bottle of VO and the can of asparagus into the skiff as my brother and I boarded. If we had not saved the large skiff I'm afraid we would all have been lost at sea.
My brother and I were the last to leave the ship before she took her final plunge.
The last thing I saw, a sight that I will never forget was "Sun Beauty, San Diego" on the stern before she disappeared below the surface. The whole crew had tears in their eyes. It took about fifteen minutes for the Sun Beauty to sink.
We were all in our shorts as we had no time to dress. Our clothes and all our belongings went down with the ship. We spent all day in the skiff rowing bailing water out of the skiff and looking at the horizon for ships.
We tried to head toward shore hoping that someone would see us or some of the debris left floating after the Sun Beauty went down.
About six hours later we saw a couple of Albacore boats on the horizon headed for Colonet to escape the oncoming chubasco but we were so low in the water they could not see us. When we went up on a swell we could see the horizon but when we went down all you could see was water.
At about 5PM when the sun was going down on the Horizon we spotted a small boat headed south toward Colonet. I figured this is our last chance. I picked up the can of asparagus polished the lid with my hand and began sending an SOS, dit---dit---dit--- dah___dah___dah___, pointing the can directly at the sun and at the boats flying bridge. Our hearts began to sink as we watched the small albacore boat head south, then all of a sudden it turned and headed toward us, they saw the SOS flashing above the waves. It took what seemed a lifetime for them to reach us.
When they saw we were all OK they threw us a line, my brother, me and a couple of crew members boarded the "Lillian Ann" an albacore boat out of Fort Brag that wasn't much larger than the skiff we were in. The remainder of our crew stayed in the skiff as we were towed into the harbor at Colonet.
The "Lillian Ann" with two crew men on board was small but very sea worthy , they had no radio but she saved our lives. She was the last vessel headed in before the sun went down. I don't know if we could have made it through the night with the storm ready to hit.
When we arrived at Colonet we found a boat with a radio and relayed a message to the US Coast Guard in San Diego.
The next day the 165 foot Coast Guard Cutter Perseus , out of San Diego arrived to pick us up. They gave us food and water, a pair of jeans and T-shirt so we didn't have to land in San Diego in our shorts.
AS we approached the embarcadero in San Diego we could see our families waiting .
Someone had spread a rumor earlier that the Sun Beauty had gone down with all hands, so our families were very worried.
Everyone in our crew was questioned by the insurance company and the US Coast Guard as to what made the Sun Beauty roll over and sink. No one could come up with the answer. My theory was that the ship took on a large wave from the port side rolling her over to starboard and causing the ice in the hold to shift from port to starboard. Today this still remains a mystery.
Two weeks later my brother purchased another ship called the "Sea Wolf" we fueled up, put on supplies, kissed the family goodbye and headed back out to sea again.


M.V. Sun Beauty(Formely the "White Eagle")

afernand@flash.net

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